QY3D high torque ZQ bevel transmission gearbox for concrete mixer

Introduction of QY3D high torque ZQ bevel transmission gearbox for concrete mixer

QY3D high torque ZQ bevel transmission gearbox for concrete mixer, or gearbox, is an important part of a mechanical transmission system, mainly used to change the speed and torque between the engine output shaft and the drive wheels. It realizes the selection of different ratios through the meshing of a series of gears to adjust the speed and strength of the power transmission.QY3D high torque ZQ bevel transmission gearbox for concrete mixer is not only used in automobiles but is also very common in industrial equipment, agricultural machinery, construction machinery, and other applications that require the adjustment of speed and torque.

Features and benefits of QY3D high torque ZQ bevel transmission gearbox for concrete mixer

Multi-stage gearing: Multiple gear options are available, allowing speed and torque to be optimized based on load conditions.

Increased Efficiency: Proper gear ratios maximize engine efficiency and reduce fuel consumption.

Enhanced Performance: Provides optimal power output under different operating conditions, improving the overall performance of the equipment.

Protect the engine: Reduce the burden on the engine by adjusting the gear ratio to avoid overloading.

Smooth operation: Using synchronizers and other technologies to ensure smooth gear shifting and reduce shock and noise.

Durability: High-quality materials and precision manufacturing processes ensure a long service life.

(QY3D high torque ZQ bevel transmission gearbox for concrete mixer)

Specification of QY3D high torque ZQ bevel transmission gearbox for concrete mixer

The QY3D high-torque ZQ bevel transmission gearbox is a robust, precision-engineered part developed for heavy-duty concrete mixers, providing dependable power transmission popular industrial environments. Constructed with a bevel equipment arrangement, it makes sure smooth torque conversion and effective power transfer, making it optimal for applications calling for high rotational force and resilience. The transmission includes a compact, space-saving design while preserving exceptional load-bearing capacity, crucial for constant performance in concrete mixing procedures.

** Key Specifications: **.
– ** Version: ** QY3D series.
– ** Equipment Kind: ** Spiral bevel equipments for decreased noise and enhanced torque distribution.
– ** Torque Capability: ** Approximately 15,000 Nm, optimized for heavy-load blending tasks.
– ** Reduction Ratios: ** Personalized from 1:1.5 to 1:25, supporting diverse mixer rate demands.
– ** Input/Output Shaft: ** High-strength alloy steel with accuracy grinding, ensuring very little reaction and alignment accuracy. Input shaft accommodates standard motor user interfaces; outcome shaft incorporates perfectly with mixer drums.
– ** Real estate: ** Sturdy actors iron construction with anti-corrosion therapy, offering rigidness and resistance to abrasive atmospheres.
– ** Lubrication: ** Oil or oil-lubricated choices, maintenance-friendly with easily accessible ports for prolonged life span.
– ** Efficiency: ** ≥ 96% mechanical effectiveness because of set and solidified gear teeth.
– ** Placing: ** Versatile flange or foot-mounted arrangements for flexible installment.
– ** Thermal Management: ** Improved heat dissipation style to stop overheating throughout continual procedure.
– ** Protection Score: ** IP65 securing versus dirt, wetness, and concrete slurry ingress.
– ** Running Temperature level: ** -20 ° C to 120 ° C, ideal for severe climate condition.

** Applications: ** Specifically engineered for concrete mixers, the QY3D transmission guarantees stable drum turning, also under irregular tons circulations. It works with tilt-type, twin-shaft, and drum mixers, using versatility throughout building and construction and precast concrete markets.

** Advantages: ** The transmission’s hardened equipments, coupled with precision bearings, lessen wear and extend functional lifespan. Its high torque thickness decreases the need for large electric motors, reducing power costs. Easy upkeep and modular layout simplify repairs, minimizing downtime.

** Conformity: ** Made to ISO 9001 criteria, the QY3D gearbox undertakes rigorous testing for resonance, noise, and tons endurance, assuring dependability in important blending applications. Backed by a 24-month guarantee, it represents an affordable, long-lasting remedy for industrial concrete handling.

(QY3D high torque ZQ bevel transmission gearbox for concrete mixer)

Applications of QY3D high torque ZQ bevel transmission gearbox for concrete mixer

The QY3D high-torque ZQ bevel transmission gearbox is a robust, precision-engineered component created to improve the efficiency and reliability of concrete mixers popular commercial and construction applications. Its advanced bevel gear layout guarantees efficient power transmission, making it suitable for heavy-duty blending jobs where consistent torque, durability, and operational security are essential.

** Key Applications in Concrete Mixers: **.
1. ** Ready-Mix Concrete Production **: The transmission is indispensable to stationary and mobile concrete mixers utilized in batching plants, where it drives the drum rotation to mix concrete, aggregates, and water evenly. Its high torque outcome makes certain smooth procedure even under heavy tons, lowering cycle times and improving efficiency.
2. ** On-Site Building Mixers **: For portable or truck-mounted mixers, the QY3D gearbox offers the power required to manage tough mixing conditions on job sites. Its small, long lasting construction stands up to wear from unpleasant materials and rough atmospheres, making certain longevity in tough settings.
3. ** Precast Concrete Production **: In manufacturing facilities creating premade concrete components, the transmission supports continual procedure of big mixers, maintaining exact rate control for regular mix top quality.

** Secret Includes & Benefits: **.
– ** High Torque Ability **: Engineered to deliver phenomenal torque for heavy tons, reducing strain on the mixer motor and preventing delaying.
– ** Bevel Gear Design **: Makes sure optimal power transfer at 90-degree angles, enhancing performance and decreasing power loss.
– ** Durability **: Built with set alloy steel equipments and enhanced housing, it withstands shock loads, resonances, and direct exposure to dirt, dampness, and temperature changes.
– ** Low Upkeep **: Secured lubrication systems and corrosion-resistant products lower downtime and maintenance needs.
– ** Flexibility **: Compatible with numerous mixer kinds (twin-shaft, drum, frying pan) and electric motor arrangements.

** Technical Advantages **:.
The QY3D gearbox operates effectively across a broad speed range, allowing specific control over mixing strength. Its thermal management style protects against overheating throughout long term usage, while sound reduction features make sure quieter procedure.

** Final thought **:.
The QY3D ZQ bevel transmission is a vital upgrade for concrete mixers, offering unrivaled dependability, effectiveness, and longevity in high-stress applications. By integrating this transmission, drivers achieve greater outcome, lowered functional prices, and boosted mix uniformity, making it essential for building, facilities, and industrial concrete handling.

Company Introduction

Established in 2009, Gearbox Solutions Machinery Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of QY3D high torque ZQ bevel transmission gearbox for concrete mixer

The QY3D high torque ZQ bevel transmission gearbox is designed for heavy-duty concrete mixers, providing reliable power transmission in demanding construction environments. Below are five common FAQs and their answers: **What applications is the QY3D gearbox suitable for?** The QY3D gearbox is engineered for concrete mixers, efficiently transferring power from the motor to the mixing drum. It handles high-load operations in industrial settings, including construction sites, precast plants, and road projects. Its robust design also supports use in mining, agriculture, and other heavy machinery requiring torque durability. **What materials ensure its durability?** Built with hardened alloy steel gears and high-grade cast iron housing, the QY3D gearbox resists wear, corrosion, and deformation. Precision machining and heat treatment enhance gear tooth strength, ensuring longevity under continuous stress. Sealed bearings and dust-resistant coatings further protect internal components in harsh conditions. **What is its torque capacity?** The gearbox delivers up to 15,000 Nm of output torque, making it ideal for mixers with capacities from 0.5 to 6 cubic meters. Its bevel gear design optimizes torque transmission while minimizing energy loss, ensuring consistent performance in high-load mixing of concrete, gravel, or abrasive materials. **How often does it require maintenance?** The QY3D features a low-maintenance design with sealed, lubricated-for-life bearings and an oil-bath lubrication system. Routine checks every 500-1,000 operational hours for oil levels, seal integrity, and gear wear are recommended. Industrial-grade seals prevent contamination, reducing downtime and extending service intervals. **Can it be customized for specific mixer models?** Yes, the gearbox offers customizable mounting configurations, input/output shaft sizes, and gear ratios to fit various mixer designs. Options include flange adaptations, dual-shaft outputs, and specialized coatings for extreme environments. Compatibility with hydraulic or electric motors allows integration into diverse systems. This flexibility ensures seamless performance across mixer brands and operational requirements.

(QY3D high torque ZQ bevel transmission gearbox for concrete mixer)